In the high-end manufacturing industry, industrial products in electroplating, phosphating, spraying, welding and assembly, in order to ensure the quality of the workpiece, dirt, grease, dust, rust and other contaminants must be removed from the surface of the product. At present, the most commonly used surface cleaning methods are mechanical cleaning and chemical cleaning. With the increasingly stringent requirements of China's environmental protection regulations and the continuous development of products towards precision and high-end, traditional cleaning methods have been unable to meet the cleaning requirements of high surface cleanliness, high efficiency, low cost and high environmental protection.
In order to meet the increasing demand for surface cleaning in high-end manufacturing, laser cleaning technology has emerged. Laser cleaning technology is considered the most reliable and effective surface treatment technology due to its non-acting force, no chemical reaction, no thermal effect, and suitability for various materials.
1. The principle of laser cleaning:
Laser cleaning technology is a cleaning solution that uses a high-frequency short-pulse laser as the working medium. A specific wavelength of high-energy beam of light is absorbed by the rust layer, paint layer, and pollution layer, forming a rapidly expanding plasma (highly ionized unstable gas), and at the same time generating a shock wave, which causes the contaminants to break into pieces and be removed.
2. The price of laser cleaning:
It is difficult to have a fixed price for a laser cleaning machine, and there will only be a general price range. Its price ranges from tens of thousands to hundreds of thousands, because laser cleaning machines are generally customized. Shengtong intelligent laser cleaning products achieve full power coverage. Laser cleaning machines from 50W to 6000W are readily available. Laser cleaning machines of different powers can be used for different use scenarios. Handheld laser cleaning machines are flexible and lightweight, backpack laser cleaning machines are easy to carry, and automated laser cleaning machines are time-saving and efficient. While ensuring efficiency and cleaning quality, they take into account portability, flexibility, environmental protection, and powerful functions.
3. Advantages of laser cleaning:
1. Green and environmentally friendly, without the use of any chemicals or cleaning liquids.
2. Non-contact cleaning, no damage to the workpiece, no media residue, no secondary pollution.
3. Optical fiber transmission allows for long-distance operation, ensuring personnel safety when cleaning in dangerous locations.
4. It can be used with manipulators and robots to achieve automatic cleaning, improve production efficiency, and reduce labor intensity.
4. Application of laser cleaning:
Laser cleaning is currently widely used in many industrial fields, including the rail transit industry, the automotive industry, the electronics industry, the mold industry, aerospace, etc. The unique advantages of laser cleaning technology make its application potential in various fields huge, and the foreseeable market volume is also very large. It will become an important cleaning technology in the future.
Laser cleaning technology has great advantages over traditional cleaning technologies in terms of economic benefits, cleaning effects, and "green cleaning". It has broad application prospects in the automotive industry, rail transit industry, mold industry, electronics industry, and other fields. More and more industries have begun to pay attention to laser cleaning machines, choose laser cleaning machines, and use laser cleaning machines. It is believed that in the future, the wide use of laser cleaning machines will enable the cleaning industry to explode with vigorous development.
